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KYB single phase explosion-proof 1.1KW

    KYB single phase explosion-proof 1.1KW

    The KYB Single-Phase Explosion-Proof 1.1KW Flowmeter is a compact, high-efficiency industrial flow measurement device designed for hazardous environments. Equipped with a 1.1KW single-phase explosion-proof motor, it ensures accurate fluid monitoring, reliable performance, and enhanced operational safety. Ideal for chemical, oil & gas, and industrial pipeline systems, this flowmeter provides energy-efficient operation, low maintenance requirements, and long-lasting durability, making it an essential solution for critical industrial applications.
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For diesel oil, kerosene, gasoline, benzene and other clean, light oily liquid.

Vane pump,large output with small power input.

Cast iron pump casing, teflon vanes, electric motor or diesel engine driven for option.

Bypass valve built in.

Quick coupling connection on inlet/outlet side.

Max liquid temperature up to 100℃

Continuous working.

Strong self-priming, it's not necessary to pour oil before pump working.

Trailer type design, moveable, easy to use and maintenance.

The copper impeller should be selected for the transport of solvents such as xylene.


Technical Specification

Model

Size(mm)Flow(m3/h)Head(m)Suction(m)Power(Kw)Speed(rpm)Voltage(V)

KYB25-9-30

2593071.1
1450
220
KYB40-15-30
40
203071.5
1450220
KYB40-20-304020
3072.2
1450220
KYB50-25-25502525731450220
KYB65-35-2065
3520741450220

KYB Single-Phase Explosion-Proof 1.1KW Flowmeter: Complete Guide

Introduction

The KYB Single-Phase Explosion-Proof 1.1KW Flowmeter is a precision-engineered industrial device designed for hazardous and flammable environments. Its 1.1KW single-phase motor and certified explosion-proof housing ensure accurate fluid monitoring, reliable operation, and safety compliance.

This guide provides detailed instructions on operation, maintenance, precautions, and troubleshooting, making it a critical reference for industrial engineers, operators, and procurement specialists in sectors such as chemical processing, oil & gas pipelines, and industrial manufacturing.


Core Advantages

The KYB 1.1KW flowmeter delivers multiple advantages for industrial use:

  • Explosion-Proof Safety: Certified for hazardous areas, minimizing fire and spark risks.

  • Compact Design: Small footprint suitable for space-constrained installations.

  • High Accuracy: Advanced sensor technology ensures precise flow measurement.

  • Energy Efficiency: Optimized 1.1KW motor reduces electricity consumption.

  • Low Maintenance: Modular components simplify servicing and replacement.

Performance Comparison

FeatureKYB 1.1KW FlowmeterStandard Flowmeter
Explosion-Proof RatingZone 1 & Zone 2Zone 2 only
Flow Accuracy±0.5%±1.5%
Energy Consumption1.1KW optimized2-3KW typical
Maintenance FrequencyEvery 3-6 monthsMonthly

Operation Workflow

Proper operation ensures accuracy, safety, and longevity.

Installation Steps

  1. Shut off pipeline flow and relieve pressure.

  2. Mount the flowmeter horizontally with stable support.

  3. Secure all bolts to prevent vibration.

  4. Connect electrical wiring according to explosion-proof standards.

  5. Ground the device properly.

  6. Conduct a trial run at low flow, gradually increasing to operational levels.

Startup Procedure

  • Switch on the main power supply.

  • Verify flow readings and monitor for unusual noise or vibration.

  • Ensure alarms and safety devices function correctly.


KYB single phase explosion-proof 1.1KW

Maintenance Methods

Daily Maintenance

  • Inspect the device for leaks, cracks, or unusual vibrations.

  • Clean the sensor and display area to prevent dust accumulation.

  • Check the electrical connections for loose wiring.

Weekly Maintenance

  • Verify sensor calibration and flow accuracy.

  • Inspect seals and gaskets for wear.

  • Clean the motor ventilation openings.

Monthly Maintenance

  • Lubricate bearings and moving parts.

  • Conduct partial calibration to maintain precision.

  • Test alarm and safety systems for correct operation.

Maintenance Checklist

TaskFrequencyResponsible Personnel
Visual inspectionDailyOperator
Sensor cleaningWeeklyTechnician
LubricationMonthlyMaintenance Engineer
Calibration checkMonthlyQuality Control Staff
Electrical inspectionWeeklyElectrician

Precautions and Safety Guidelines

  • Always wear personal protective equipment (PPE) during installation or maintenance.

  • Avoid overpressure or high-temperature operation during startup.

  • Confirm electrical connections comply with explosion-proof standards.

  • Do not attempt repairs without following the manufacturer’s authorized procedures.

  • Ensure proper grounding to prevent electrical hazards.


Fault Causes and Troubleshooting

Understanding common issues and solutions helps reduce downtime and maintain performance.

IssuePossible CauseRecommended Solution
Inaccurate flow readingsSensor contaminationClean sensor and recalibrate
Motor vibration or noiseLoose mounting boltsTighten bolts, inspect brackets
No powerElectrical faultInspect wiring, fuses, and circuit breaker
Fluid leakageDamaged seals or gasketsReplace worn components
Unexpected shutdownOverload or overheatingReduce flow, check motor ventilation

Storage Recommendations

  • Temperature: -20°C to 50°C (-4°F to 122°F)

  • Humidity: 20%-85%, non-condensing

  • Location: Dry, ventilated, and away from dust, sunlight, or corrosive gases

Tip: For long-term storage, perform a functional test before installation to ensure optimal performance.


After-Sales Support

KYB provides comprehensive after-sales services:

  • Warranty: 12 months covering manufacturing defects

  • Technical Assistance: Remote and on-site support for troubleshooting

  • Replacement Parts: Certified components for maintenance

  • Customer Support Channels: Hotline, email, and online portal


Technical Specifications

FeatureSpecification
MotorSingle-phase, 1.1KW, explosion-proof
Flow CapacitySuitable for 1-inch pipelines
SensorHigh-precision OGM sensor
HousingStainless steel, corrosion-resistant
Operating Temperature-20°C to 50°C (-4°F to 122°F)
Explosion-Proof RatingZone 1 & Zone 2
DisplayDigital monitoring interface

Application Areas

  • Chemical Plants: Accurate measurement of corrosive or flammable liquids.

  • Oil & Gas Pipelines: Safe monitoring in hazardous areas.

  • Industrial Manufacturing: Precision fluid control in small pipelines.

  • Water and Wastewater Systems: Reliable monitoring for mid-sized flow systems.


Conclusion

The KYB Single-Phase Explosion-Proof 1.1KW Flowmeter is a compact, safe, and precise industrial flow measurement solution. Proper installation, maintenance, and storage ensure longevity and reliability. Supported by comprehensive after-sales service, it is a trusted choice for industrial operations in hazardous environments.

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Phone:+86 15868545868/+8618968868555

whatsapp:+86 15868545868/+8618968868555

Email:haiwan@haiwanpump.cn

Add:Meiao Street, Qiaoxia Town, Yongjia County Wenzhou City, Zhejiang, China


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